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Adaptive Conformal Prediction for Full-Scale Plant pH Forecasting under Process Drift
Proceedings of the Fifteenth Symposium on Conformal and Probabilistic Prediction with Applications, PMLR 329:1043-1045, 2026.
Abstract
Soft sensors in full-scale wastewater treatment face operating drift; overconfident point forecasts can mask compliance risk or force overly conservative chemical dosing. We evaluate conformal prediction intervals for 10-minute-ahead reactor pH forecasting on historical data from a semiconductor wastewater plant: a residual MLP trained on one source unit is evaluated offline across four anonymized units over multiple operating months. Shift diagnostics relative to a source reference month show strong covariate separability (domain-classifier AUC) and large increases in relative MAE (RMAE), indicating model-error-scale drift under real operation. Comparing split, weighted, and online adaptive (ACI) conformal methods and an EnbPI-style rolling residual interval at nominal 90% coverage, we find static and covariate-weighted intervals undercover shifted regimes while online methods recover near-nominal coverage at moderate width cost.